Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. The best way to test the battery is by testing it on the charger. This measurement enables you to ensure you have enough clearance for the complete castor to rotate, without being fouled. How to fit from the house an electric golf trolley roll pin into the axle for the wheel clutch to catch onto and drive the wheels forward. This method is not very thorough or conclusive but if it shows something up then its well worth the simple check, TESTING THE BATTERY LEAD BY BATTERY CHARGER. First, do the checks above with the battery, etc. CHECKING ALL THE BATTERY LEAD CONNECTIONS. These trolley treads are NOT for remote control model wheels. In order to choose the correct adaptor for your hollow tube, please follow the following steps. These very small wires are usually around 6 in number. Wheel Diameter the larger the wheel the easier it is to move and the more weight it can carry. Dividing your total load by 3 allows for a margin of safety, and this will give you the maximum each castor can carry in a safe working environment, allowing for uneven floor surfaces. Replacing the wheelbarrow wheel or finding a puncture proof replacement are much simpler and cost effective solutions. For easy attachment adjustable feet can be treaded into a range of metal components, threaded inserts or threaded weld on plates. It is important to select the right castor for the job, to protect against manual handling injuries. Replacing is just a matter of making sure you connect the black lead to the black terminal and red lead to the red terminal. All our range of round inserts, square tube caps and rectangular inserts are designed to fit flush with your hollow tube. The technical storage or access is strictly necessary for the legitimate purpose of enabling the use of a specific service explicitly requested by the subscriber or user, or for the sole purpose of carrying out the transmission of a communication over an electronic communications network. Removing the screws from the lid of this compartment shows the controller itself. Threaded Inserts - Threaded Inserts are the ideal way to attach height adjusters, conveyor feet and levelling feet into hollow tubular legs. Whats the Thread Size ( M5, M6, M8, M10, M12, M16 ). Copyright Ross Castors Ltd 2022. Necessary cookies are absolutely essential for the website to function properly. Floor Surfaces - All our stated load ratings for our castor ranges are based upon the assumption that the floor surface is reasonably level. The new switch comes with a washer and nut and if ordered a knob also. OF course vice versa with the controller box. There is no basic method of fault-finding the wiring loom other than looking at the wire especially at the fold in the golf trolley to see for visual damage. Other than getting a current flow tester to check any of the main wires for breaks. SPEED CONTROL SWITCH FAULT AND HOW TO FIX. With the exception of the battery socket, the others just unplug and re-plug back together. The store will not work correctly in the case when cookies are disabled. Polyurethane wheels tend to sit in-between the two types of wheels, as they have a hard nylon, cast iron or aluminium centre with a softer polyurethane tyre bonded on. Unplug carefully from the circuit board, there is also a small nut holding the switch in place. VAT Number 316 0263 95, To view your previously purchased products click here (Note: You'll need to be logged in to view your previously purchased product list). Overloading wheels will cause them to fail! Sometimes the numbered display is corrupted, and /or the buttons dont function, and/or seemingly there is no power at the display circuit, and/or no reaction from turning the speed knob. Hub Length this is the width of the hub bore , and can be measured as the width of the centre of the wheel. RECOMMENDATIONIt is recommended to replace the speed control switch if the numbers are erratic this normally means the speed control knob has had a knock somewhere at some point in time. Measure your top plate dimensions, in order to match any replacement castors. Once the screws are removed prize off around the wheel clutch with a large flat screwdriver or similar tool. Pull out the rubber grommets in the frame at the bottom spar as it will fit better through the trolley, dont worry about replacing these it will be fine, they are there for regulation tests. To double check you can measure the diameter of your axle and the measurements should be the same. This is plugged in by way of individual connectors (dont worry you cant get them the wrong way around) once unplugged and removed, it is easily replaced by the same model type controller see the spares shop menu above. It is important to take this into consideration when deciding where to attach the castor. [remember each clutch is either left or right]. HOW TO FIT A NEW HANDLE SPEED CONTROL SWITCH. RECOMMENDATIONWe would recommend changing both the controller and the circuit at the same time. Threaded Metal Components we offer a range of Weld on Nuts, Tee Nuts and Threaded wood inserts, which are ideal for M6, M8 and M10 adjustable feet. 5. Pneumatics and puncture proof wheels are ideal for outdoor applications. One goes to the main wiring in the trolley. Find how to repair an electric golf trolley below. Without a subpoena, voluntary compliance on the part of your Internet Service Provider, or additional records from a third party, information stored or retrieved for this purpose alone cannot usually be used to identify you. Tube wall thickness - Measure Tube wall thickness = Outside Diameter Internal Diameter. 03898371 VAT registration No is 675 4455 06. Choose the expander fitting with the range of internal diameters to suit your tube. The roll pin is approximately 4mm diameter and fits the mild steel axle by way of a 4mm hole drilled in the axle. The colour sequence is shown opposite in the photo and with the white connector metal spring plates up and the location grooves down on the white PCB connector the colours from left to right are as follows; NEW WIRE COLOURS are ORANGE, YELLOW, GREEN, BLACK, WHITE, RED. For the best experience on our site, be sure to turn on Javascript in your browser. Its turf-friendly sawtooth tread gives excellent traction and is kind to delicate golf course grass but it is equally at home on tarmac or gravel. The following configurations are the most popular, Having an understanding of the weight you want the castors to support and move is a vital consideration! These cookies do not store any personal information. RangeItem Code, Square Expander To Suit Internal Diam. For the best experience on our site, be sure to turn on Javascript in your browser. These cookies will be stored in your browser only with your consent. TESTING FOR A BROKEN MAIN WIRE and FAULT FINDING FOR The MAIN WIRE. There are main wire connections via a small white plug connector, the speed switch plug. We offer handgrips from 12.5mm ( ) up to 32mm (1.1/4). PULLING TO THE RIGHT?If your trolley is pulling to the RIGHT especially when going uphill or putting more power on then this can be a couple of issues, but most likely a needs a new RIGHT wheel clutch. Threaded tube inserts measurements are the same principal as blanking plugs, which are external tube diameter and tube wall thickness. Just match up the thread size with the metal component. Soft Tread Wheels such as Solid Rubber Wheels, Pneumatic Rubber Wheels, High Temperature Rubber Wheels and Polyurethane Wheels. Take the golf trolley wheel off and lay it on the ground with the inner hub upwards. Starting with the actual handle as before and above remove the back of the handle via either 8 or 12 cross screws and once removed access to the inside where you will notice the white square 3 pinned connector and wire is plugged into the handle circuit board. There are three main connectors as seen in the above photo. Unscrew both screws, then a large flat head screwdriver to prise off the whole metal clutch system, this can be firmly in place, so take your time and gradually go round prising off around the circumference. When the charger is plugged into the mains it will show a green light, then if plugged into the battery (even if the battery is fully charged) it will initially show a red light. Once the main wire is up at the handle top ONLY then should the wires be clicked into the white connector for connection to the handle PCB. These are at the (PCB) Printed Circuit Board where the drivers control for the trolley are located. It is not full proof and only proves if it shows something up. Download PDFs or view videos to help fix and troubleshoot issues with your golf trolley. Looking for this is not always obvious so sometimes the only tell tale sign is a kink in the wire covering. The golf trolleys main wire is the wiring backbone of the trolley. For the best experience on our site, be sure to turn on Javascript in your browser. Tee Nuts and Wood Inserts are ideally used on MDF and solid wood. 10. The hole can vary in distance and makes no difference to the clutch needed as the clutch will slide up to the point where is meets the axle spring drive pin. Sometimes it can be tricky to remove these wires from the small hole in the control box where the wires feed through. Stainless Steel Bearings are also available for outdoor environments and food manufacturing plants. 2. smelling the controller itself for any burnt smell. External Tube Diameter - Measure the EXTERNAL DIAMETER of your tube, 2. All that needs to be done to replace the lead is to remove either the screw or and nut from the battery terminal and the same for both sides. Our Handwheels, Thumb Screws, T Grips and clamping handles come with a range of thread diameters from M5 up to M16. The following Gauge table indicates the tube wall thickness and corresponding gauge number. Photos for stages of fitting the newer axle to gearbox connector. Any of these buttons must be in contact with the under-surface of the display cover in order to work. REMOVING THE ORIGINAL CLUTCHFairly easy spare part to fit the electric golf trolley; Taking the wheel clutch off the trolley, lay it down with the clutch side up (inner hub) this will reveal two silver cross screws. We'll assume you're ok with this, but you can opt-out if you wish. With 10,000's of products in stock, we strive to deliver on our promise of next day delivery giving you the certainty and confidence to get on with the job. Careful consideration of Wheel Type in your castors is important and discussed in more detail below. Thread Length. There is no basic method of testing the LED speed control switch knob. Swivel Radius - The distance from the centre of the castor head fitting to the outside of the wheel. MAIN WIRE FITTING PREPARATIONFor fitting the main wire, please see the more detailed post on golf trolley main wire fitting make sure you loosely/GENTLY wrap the bare wires some behind the others to try to make a cone-shaped point first so as to thread through the trolley from the control box side then through the bottom spar toward the front wheel use a large head flat screwdriver or similar to catch the wire being fed to the front wheel (by blocking off the left bottom spar) then up to the top handle. Bearings there are a number of bearings to choose from depending upon your wheel type, load ratings and application. Tools needed are a hammer, point nose pliers, or grips. Choosing the right wheels applies to your castor selection and also if you just want to purchase any of our wheels. Ross Castors is a leading supplier of wheelbarrow wheels, trolley wheels, pneumatic wheels and an extensive range of other wheels to suit your situation. Weight bearing abilities can be affected by floor surfaces and amount of use overtime. Maintenance and best ways of storing or using your trolley over the winter. DRIVE PROBLEM WITH MY GOLF TROLLEY NOT PULLING CORRECTLYIf you have checked your wheels are on the trolley correctly and also the clutch tests above then if the motor is turning the spindle axle on the trolley and it is not moving forward or it is only moving to the side, where the trolley is only being driven from one wheel rather than both trolley wheels driving power then below are a couple of checks and tests to determine if where the problem lies and find the fault. High Temperature Wheels we offer a range of hard tread phenolic resin temperature resistant wheels along with a soft tread high temperature rubber wheels. What weight do you need your Kenda tyres to carry, and at what top speed? These castors can also withstand low temperatures such as in freezers and outdoor environments. (check the correct place for each coloured wire in the white connector). Starting with the black round plastic 3 pin connector and the metal connecting sleeves inside are not loose or have dirt or water in them. CHECKING AND TESTING HANDLE CIRCUIT DISPLAY (PCB). Replacement Trolley Wheel Treads Roller Bearings A bearing collar containing needle roller bearings, often the most common and well used bearings. Measure the diameter of the wheel from outside edge to outside edge. Two Swivel Castors with Brakes and Two Fixed Castors- again the most popular option as it gives good control and manoeuvrability, and allows the items to be locked into a specific location as required. If needing charged it will stay on red until the battery makes it to a full charge. This proves if the lights have gone from green to red then the battery is allowing current to pass through to the end of the lead. Starting with the actual battery wiring and making sure it is secure at both sides. From there it is then possible to find out if the inner hub is rotating one way only as it should, (see photo). They can come out in sequence, with the motor wire recommended to come out first before the main wires connector. Simply walk through this list of key measurements noting down the measurements at each stage and then use those measurements when browsing the Ross Castors range of wheels. 3. check or replace the battery connection lead See the golf trolley battery lead page for a more in-depth explanation. The procedure is to remove the back of the handle; the T handles have 6 black cross screws along with the handle and two silver cross screws, the Round handles have twelve cross screws once taken out, unplug the two white connectors; main wire and speed switch, then unscrew the four cross screws and remove the circuit board. Soft Tread Wheels are generally kinder to the floor surfaces, make less noise and some are even non marking rubber wheels. Do the same as above for these connections. We also offer side mounting brackets for rigid feet with extra-long threaded adjustable feet. A quick test is to see if any of the wheel clutches are turning both ways. The handle PCB then delivers the golfers controlled instructions back down the wiring to the control box telling the control box tor relay the correct amount or 12volt current to the motor for the set and desired golfers speed required. The technical storage or access is necessary for the legitimate purpose of storing preferences that are not requested by the subscriber or user. The axle drive pin usually located around 45mm from the end of the axle but can vary along the axle, some older models the pin is around 70mm from the end and this makes no difference to the clutch model as the clutch slides up to the pin. As a check you could measure the internal diameter of the handgrip and the two measurements should be the same. All Rights Reserved. and for the right wheel, it should only rotate CLOCKWISE. The Right clutch inner metal part will move only clockwise and a clutch for a LEFT wheel only freewheels Anticlockwise. The technical storage or access is required to create user profiles to send advertising, or to track the user on a website or across several websites for similar marketing purposes. IF the golf trolley when plugged into the battery switches on itself and runs only at full speed then the fault lies with one of the electronic components. Sign up for exclusive offers, original stories, events and more. Tube wall thicknesses can sometimes be described as a Gauge . 7. *Weekdays only, From You also have the option to opt-out of these cookies. 2. To simplify your wheel selection we have highlighted a number of factors for you to consider. The controller unit is housed under the battery tray. HOW TO FIT THE WHEEL AXLE PIN INTO THE AXLE. This makes the polyurethane wheels some of the most versatile wheels in the range. See our support posts for more detailed information to read. If you would like a free sample of our tube fittings to test, please contact us and we would be happy to arrange this for you. This category only includes cookies that ensures basic functionalities and security features of the website. Four Swivel Castors - for the maximum manoeuvrability, but may be difficult to control on a straight run and not ideal for very heavy loads. Bearings - Choosing castors and wheels with bearings, makes them easier to move, however in certain outdoor and offshore environments standard bearings may cease. Starting under the battery tray there is a rectangular housing that holds the controller box. Measure the internal diameter of your hollow tube. See our original video (2009) on Fitting a Golf Trolley Clutch on Youtube. Health & Safety - All our castors are designed for low speed applications, and power towing castors are available upon special request. Company Registration Number 1343301 England. The battery leads connected to the golf trolley. This principle reduces the rolling tractive resistance and makes the wheels easier to move. This pin works by engaging the clutch to drive the wheel in motion. Sign up to our golf discount newsletter and get saving! The reason for changing both at the same time is because damage could occur if one faulty component is left in place, then replacing the working spare part to get damaged by the other faulty one still in place. This is used as much as 200 times per round and occasionally fingernails can wear into the plastic causing a break and eventually over time a hole through the panel cover. The same dimensions are required for our rod and wire end tips, plastic ferrules, rubber ferrules and rubber bungs. So a good clean out with a visual check and if you believe water may be a factor, then a spray of WD40 or similar inside the terminals to help disperse any water inhibiting the connection. The Kenda range uses a code system to help you to identify which tyres are right for your needs. 1. Different types of wheel have differing tread widths. Use the following calculation, Max Load each castor needs to carry = (unit weight + max extra load) 3. GOLF TROLLEY CLUTCH BROKEN, FAULTY OR WORN NEEDS REPLACED. One is to a red (positive) terminal and the other to a black (negative) terminal. 9. Call us for information on stainless steel bearings. The technical storage or access that is used exclusively for anonymous statistical purposes. Top Plate Castors are fixed to your unit by 4 fixing bolts per castor, supplied sepeartely. Fits Only: GRx-900/950, GRx-970Li, GRi-975Li, and GRi-1000li/LTD wheels. Photos taken opposite will show the parts and tools needed for the fitting procedure. The general principle is hard tread wheels on softer floor surfaces, and soft tread wheels on harder floor surfaces. Wheel Type Wheels can be simply categorised into 2 types, soft tread wheels and hard tread wheels. Golf Trolley Wheel Clutches, Battery Leads, Speed Control Switches. Top tip! This measurementis the width of the hole running through the centre of the wheel. Backed by over 40 years experience in the castors and wheels industry, we have developed an extensive range of products to suit your requirements and become a one stop shop for many customers. FAQs Diagnosing Fault finding How to Fix Dismantling ReFitting. The Kenda K389 Hole-N-1 is the best and preferred choice in today's golf cart market. Prop the trolley up safely and put the power to slow and carefully see if you can hold GENTLY back any wheel. Base Diameter 2. If the hub length is too big it wont fit onto your axle. It would be worth checking the micro-switch itself by either peeling back the display cover (with the point of a sharp knife -its sticky backed and will stick down again) OR taking the screws off the back of the handle and testing it by removing the circuit board. 8. Power problems, Battery, Electrical, Switches, Wheels, Pulling to one side. If you find yourself in a situation where your wheelbarrow wheels or trolley wheels are suffering from corrosion or perhaps have picked up a puncture along the way, then there are cheaper solutions than simply replacing the wheelbarrow. Each tyre has a number that tells you what weight it can support, and a letter that tells you the maximum speed that the tyre can move at when carrying that weight. There are usually four very small cross screws holding the display circuit in place. They are durable, strong and long lasting, depending upon their application.
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replacement golf trolley wheels